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Videoscope IPLEX FX


OVERVIEW

Durability

 

The IPLEX FX introduces new levels of durability to industrial videoscopes with its shock-resistant case design and wear-resistant scope exterior. Adding "strength-of-construction" to a frequently used, job-essential tool produces one tough, reliable and long-lasting piece of industrial inspection equipment.

 

Cast Magnesium-Alloy Chassis for Impact Resistance

 

The main component of the IPLEX FX base unit chassis is Magnesium - renowned for its strength and light weight. A typical material used for industrial environment equipment, Magnesium was chosen to provide the impact resistance and solid base that withstands the knocks and bumps that commonly occur to industrial videoscopes. In addition to a crush-resistant chassis each corner is protected by rubber bumpers, further softening a drop and maximising product reliability while reducing potential for damage. The IPLEX FX survived the repetitive 4 feet drop test for compliance to MIL-STD 810F.*

 

*MIL-STD (The United States Defense Standard) is used to help achieve standardization objectives by the U.S. Department of Defense.

 

Cast Magnesium

Rubber bumper
The Chassis corners are protected by rubber bumpers to reduce the impact force created by the typical bumps and knocks of an industrial workplace.

Magnesium-Alloy chassis
The crush resistant cast magnesium chassis is the core of the IPLEX FX mechanical design strength. The extra durability in construction results in extra protection against equipment damages.

 

See the Durability Test Scene>>

 

Abrasion Resistant Insertion Tube

 

The most critical component of any remote visual inspection tool is the insertion tube. It performs the basic requirement of accessing the inspection area and frequently navigating through narrow paths with abrasive and rough surfaces.

 

TUBE

 

Tough TaperFlex coil
The Olympus Tough TaperFlex coil features graduated flexibility for easy scope manoeuvrability and navigation.

 

Inside resin tube
Articulation wires and electronics only. With LED illumination at the scope tip, fiber optic bundles are not necessary.

 

High-density braided exterior
High density outer braid fulfills durability and 3x greater fray resistance without compromising the flexibility and ability to navigate through the most difficult inspections.

 

Pliable distal end
To navigate through tight bends or corners, minimum bend radius and shorter rigid tip sections are an essential design criteria for our scope tip, optics and tip adapters.

 

Portability and Ruggedness

 

The simplicity and portability of Olympus videoscopes has seen their usage extend to areas not considered 'traditional' application areas. Go to these harsher environments, but take a system designed for the job… IPLEX FX.

 

True Portability - Compact, Lightweight, Battery-Powered

 

 

Power is provided to the FX by an internally mounted, Lithium-Ion battery which provides over two hours runtime. The compact size of the FX makes portable operation a reality - either body-wear the light weight system or place it on a surface and allow the non-slip, rubber corners to hold it in place while you carry out your inspections.

 

Temperature Resistance

 

 

The FX scope units are resistant to insertion in higher temperature environments - now 100°C (210°F) meaning that inspections can take place sooner as you won't need to wait as long for the area to cool. Additionally the 6.0mm and 4.0mm diameter scope units both feature a temperature sensor to provide a two-stage visual warning to prevent reaching an over-temperature situation.

 

Resistance to harsh environments

 

IPLEX FXTo prevent the ingress of debris, all mechanical joints are hermetically sealed and input/output connectors are covered.

 

IPLEX FX complies with internationally recognised Military Standards (MILSTD 810F*). This compliance assures a greater level of environmental performance than regular industry standards and provides increased reliability against dust and fluid. The inventive design of the FX has removed the need for a cooling fan, and therefore no air intake is required. This results in even greater environmental resistance.

 

IPLEX FX is MIL-STD 810F and MIL-STD 461E tested.

 

Resistance to harsh environments

MIL-STD 810F Tests:

- Vibration Test

- Drop Test at 4 feet

- Blowing Rain Test

- Humidity Test

- Salt Fog Test

- Sand and Dust Test

- Icing/Freezing Rain Test

- Explosive Atmosphere Test

MIL-STD 461E Test:

- EMI Test

 

*MIL-STD (The United States Defense Standard) is used to help achieve standardization objectives by the U.S. Department of Defense.

 

In support of this enhanced environmental resistance, the new daylight-Viewing high resolution LCD monitor provides clear observation of the inspection result when working outdoors, in strong sunlight.

 

See the Durability Test Scenes >>

 

Excellent insertion characteristics

 

 

The new, ultra-thin videoscope with a diameter of 4.0mm * is now available, greatly enhancing insertability due to its narrow tip. Navigating tight paths such as the insides of engines has never been easier.

*IPLEX scope diameters are specified as the minimum ring gauge diameter that the scope can pass through.

 

Image Quality

 

As a leader in the photographic camera market, Olympus understands what is needed to deliver accurate and colour-rich images and this experience continues to be transferred to Industrial inspection equipment.

 

Daylight-view High Resolution LCD Monitor

 

monitor

Clear observation in strong sunlight is made possible with the new 6.5" daylight-viewing LCD monitor - the minimum recommended screen size for accurate and reliable observation of fine detail. Color reproduction and contrast are maintained, ensuring the inspection decision is not compromised when working outdoors.

Image comparison under strong illumination

 

Optimised optical system with interchangeable LED tip adaptors

 

 

To meet the requirement for high quality, true image reproduction and colour, the IPLEX FX features an optimised optical system and WiDER™ Wide Dynamic Range* image processing.

This Olympus-unique technology allows bright, contrastbalanced images to be produced across the entire depth of field..

*The WiDER TM image processing algorithm greatly expands the dynamic range to bring out details in shadows and highlights and allow much more accurate inspection

 

New LED illumination with SmartTip™ tip adaptors

 

 

Now the light source is in the SmartTip™ optical adaptor with LED's providing illumination, meaning lamp changes are no longer required.

This revolutionary new design contributes to reduction in overall system size and power consumption, while maintaining the ability to change direction of view and field of view.

Additionally, Hi-Beam mode boosts illumination up to 1.5x for expanded inspection capability.

 

Versatility

 

The IPLEX FX can perform almost any kind of inspection thanks to a wide range of interchangeable scopes, including models up to 18 m long and one with a working channel. More than just another inspection tool, the IPLEX FX is a reliable, feature-rich system capable of precise, real-time measurement and foreign object retrieval.

 

Measurement Accuracy

 

The IPLEX FX uses Stereo Measurement technology for accurate, three-dimensional defect measurement at any target angle. With the addition of Olympus' unique Multi and Offset Measurement modes, the IPLEX FX offers a more intuitive measurement environment with eight different modes for accurate evaluation of most inspection targets

 

IPLEX FX Stereo Measurement Modes

 

Multi Measurement


- Distance

- Point-to-line

- Depth

- Area

- Lines

- Profile

- Multi

- Offset (New)

 

 

Multi Measurement mode is a quick two-point defect identification technique that simultaneously calculates point-to-line, area and distance results.

 

See demonstration of all measurement modes >>

 

Spot-Ranging™


Our unique IPLEX Spot-Ranging™ feature provides the industry's only live, real-time tip-to-target distance measurement. As a rule, videoscope measurement accuracy is dependent on the scope's distance from the measurement target. With the IPLEX FX, the user can easily determine whether the scope tip is close enough to calculate the most accurate and confident measurement on the first try.

 

 

Interchangeable Scopes

 

 

The IPLEX FX offers a range of interchangeable scopes, allowing you to choose the right one to fit the job. This means a single IPLEX FX can be configured for a variety of inspections. Scopes are available in diameters of 4.0 mm and 6.0 mm and in various lengths ranging from 2 m to 18 m.

A 7.5 m scope with a smooth outer coating is also offered. This scope is ideally suited to nuclear and pharmaceutical inspections where ease of cleaning and decontamination are priorities.

 

Foreign Object Retrieval

 

Retrieval tools

Adding to the array of versatile IPLEX FX benefits is a new 6.2 mm diameter scope featuring an internal working channel.

Six retrieval tools allow you to remove foreign objects from inside inspection areas - ideal for helping avoid costly overhauls - and perform hook and drag inspections in engines.

Both forward and side view Stereo Measurement tip adaptors are also available with the working channel scope, providing a complete inspection solution.

 

See application images of the Retrieval tools >>

 

Image Management

 

These days, inspections don't end when you've packed up your borescope. It's just the beginning. The IPLEX FX is equipped with an array of recording options and external interface solutions for a seamless transition to post-inspection analysis, archiving and measurements.

 

ImageNotepad™ for Extended Image Annotation

 

 

Information frequently needs to be added to a videoscope image to aid post-inspection diagnosis and report creation. IPLEX FX makes this process an integral part of the inspection, with the easy-to-use ImageNotepadTM tool. A title and multiple text fields are available for entering key words and phrases to enable extended descriptions of the inspected object to be documented.

 

ImageNotepad

Additionally, text input is simplified by displaying a list of predicted words each time a letter is entered. Connecting a USB keyboard to the IPLEX FX is also possible for further simplicity and speed of text entry.


This valuable data is then immediately available as part of the image when transferred to a PC.

 

Inspection Recording Options

 

Archiving, sharing and reporting inspection results are made simple with the IPLEX FX. The IPLEX FX features still image and movie recording to internal memory, removable compact flash card or USB flash drive. Due to the rigours of the industrial inspection workplace, the IPLEX FX is designed to store images on solid-state media devices, ensuring that valuable data is not lost due to the instability of recording devices with movable parts. All recording formats are compatible with standard Windows operating systems and can be easily used in many report templates or attached to emails for instant sharing of inspection results. For other recording formats, the IPLEX FX is also compatible with many external recording devices through standard s-video and composite video outputs.

 

Inspection Recording Options

CF Memory Card
Still image recording with JPEG and TIFF formats
Movie recording with AVI format

USB Flash Memory
Still image recording with JPEG and TIFF formats
Movie recording with AVI format

BNC output/ S-video output
Interfaces for many external recording devices

 

IPLEX Viewer Plus Software

 

 

The new IPLEX Viewer Plus software is a PC-based program featuring standard image viewing, file management and post-inspection stereo measurement calculations. Recognizing that inspection software is required by both the inspector and off-site personnel, IPLEX Viewer Plus is designed to be easily shared and used without PC administrator level installation. IPLEX Viewer Plus is available as a free website download.

 

 

 

Usability

 

With the IPLEX FX quick access control buttons and intuitive software menu, inspectors of all skill levels can easily utilise the advanced software features that produce accurate and confident inspection results.

 

One-handed scope control and interface

 

The ergonomic 750g scope handset is comfortable to use even during prolonged inspections and provides quick access to all frequently used menu commands. The unique IPLEX FX dual joystick design separates tip articulation and menu navigation, providing a more intuitive and comprehensible interface.

 

One-handed scope control and interface

TrueFeel TM Scope Tip Articulation
The IPLEX FX features TrueFeel TM scope tip articulation for power-assisted manual articulation and precision control. With instant movement and accurate feel, the user takes full control of the scope position resulting in easier and faster inspections.

Quick-Access Hot Buttons
The all-new controller maximizes the use of buttons, levers and joysticks for quick access to all essential menu functions. Image enhancements, recording buttons and measurement features are among the many basic- to-advanced features that are at the tip of your fingers.

 

SmartTip™ Automatic Recognition Technology

 

 

The IPLEX FX introduces the industry's first intelligent tip adapters. SmartTip optical tip adapters are uniquely identified allowing instant system settings change to match the tip adapter optics and features without the need for manual user selection.

 

With the mechanical reliability of double-threaded construction and the intelligence of automatic tip recognition, SmartTipTM adaptors also enable a warning message to be displayed should the tip start to become detached - giving you the opportunity to withdraw the scope and check the security of connection.

SPECIFICATIONS

Scope Unit
Model Outer Diameter Scope Length Exterior Tube Flexibility Articulation Angle Approximate
Weight
IV8420 Ø4.0mm
(0.157 in)
2.0m
(6.6 ft)
Tungsten braid with special processing Uniformed stiffness 4-way, UP / DOWN / RIGHT / LEFT 130° 1.7 kg
(3.7 lb)
IV8435 3.5m
(11.5 ft)
1.9 kg
(4.2 lb)
IV8620 Ø6.0mm
(0.236 in)
2.0m
(6.6 ft)
Tough Tapered Flex™ tube with flexibility gradually increasing toward the distal end. 4-way, UP / DOWN / RIGHT / LEFT150° 1.7 kg
(3.7 lb)
IV8635 3.5m
(11.5 ft)
4-way, UP / DOWN / RIGHT / LEFT 130° 1.9kg
(4.2 lb)
IV8635X1 3.5m (11.5 ft)
with working channel
4-way, UP / DOWN / RIGHT / LEFT 120°
IV8650 5.0m
(16.4 ft)
4-way, UP / DOWN / RIGHT / LEFT 110° 2.0kg
(4.4 lb)
IV8675 7.5m
(24.6 ft)
4-way, UP / DOWN / RIGHT / LEFT 90° 2.2kg
(4.9 lb)
IV8675X2 Smooth resin coating
IV86120 12.0m
(39.4 ft)
Tungsten braid with special processing Uniformed stiffness 4-way, UP / DOWN / RIGHT / LEFT 70° 2.6kg
(5.7 lb)
IV86180 18.0m
(59.1 ft)
4-way, UP / DOWN / RIGHT / LEFT 50° 3.1kg
(6.8 lb)
Base Unit
Exposure Adjustable CCD exposure time.
NTSC: 1/2 to 1/30000 second, PAL: 1/2 to 1/25000 second
Image Controls 9 step digital brightness control
5 step contrast adjustment for frozen and retrieved images.
Adjustable Gain Control 4 step adjustable gain control with exclusive WiDER™
brightness level balancing technology.
Noise Reduction Decreases static interference in images.
Zoom Digital seamless zoom up to 3x
Input/Output Terminal Video Signal Output BNC x 1, S-Video x 1
Audio Signal Input ø3.5mm monaural mini jack
USB Terminal One terminal (ver. 1.1 compliance)
Still Image Recording File Format JPEG compression (Exif 2 compliance), super high quality (SHQ), high quality (HIGH), standard quality (STD)
* Recording to high quality (HIGH) of JPEG compression (Exif 2 compliance) or unpressed TIFF (TIFF-YC) when stereo optical adapter is selected.
Audio Recording WAV format (Max. 60sec., interruptible)
Movie Recording File Format AVI M-JPEG (with fixed compression rate)
* Writable to end of last recorded movie data
Audio Recording Selectable before recording movie
Image Data Management Image Title/Note Entry Selectable 30 character title with date, time and
system settings. Additional data can be inputted in
NOTE having capability of 10 contents in total by
category. Available to input 12 characters for a
category and 28 characters for a content.
Search Searchable by date
Image Comparison Simultaneous display of live image and captured image
Measurement Functions Scalar Measurement Measures the distance between points. The calculation is based on the known length in the same inspection image.
Stereo Measurement (distance) Measures the distance between the two plotted points.
Stereo Measurement (lines) Calculates the distance among multiple designated positions (Max 20 points)
Stereo Measurement (area) Calculates the area surrounded by multiple designated positions (Max 20 points)
Stereo Measurement (point-to-line) Measures the distance between a hypothetical line between two designated positions and the required point.
Stereo Measurement (depth) Measures the depth/height from a hypothetical plane inside three disignated positions to the required point.
Stereo Measurement (Multi) Automatically detects and measures damaged width/depth/area between two specified spots.
Stereo Measurement (profile) The cross section of two designated points is represented with computer graphics.
Stereo Measurement (Offset) Point-to-Line measurement with a parallel line passing
on a measurement point.
Spot Ranging (object distance) Measures object distance between tip of scope and cursor
Save Measurement Results Measurement results can be saved along with the images.
Removable Storage Medium 1GB Compact Flash Card provided as standard
Compatible with recommended Compact Flash cards up to 4GB
Internal Memory 1GB
LCD 6.5-inch daylight-view LCD, low reflection type
Power Supply AC 100V-240V, 50/60Hz (with AC adapter)
DC 14.8V (with specified battery)
Battery Operation Time More than 150min. (with new battery)
Dimensions 216 mm x 126 mm x 249 mm (8.5 in x 5.0 in x 9.8 in) (excluding protrusions)
250 mm x 160 m x 285 mm (9.8 in x 6.3 in x 11.2 in)
(including protrusions)
Weight Approx.4.9kg (10.8 lb) (with battery)
Optical Adapter
Scope Optical Adapter Optical System Distal End
Field of view Direction of view Depth of field F No. Outer diameter Rigid distal end length*
IV84 AT120D / NF-IV84 120° Forward 4-190mm 9.2 ø4.0mm 19.7mm
AT120D / FF-IV84 120° 25-∞mm 3.3 19.6mm
AT120S / NF-IV84 120° Side 1-20mm 9.6 22.2mm
AT120S / FF-IV84 120° 6-∞mm 6 22.2mm
AT50D / 50D-IV84 50°/50° Forward/Forward 5-∞mm 7.5 25.0mm
AT50S / 50S-IV84 50°/50° Side/Side 4-∞mm 7.5 28.8mm




IV86

Excluding IV8635X1

AT40D-IV86 40° Forward 200-∞mm 2.4 ø6.0mm 19.8mm
AT80D / NF-IV86 80° 8-∞mm 9.5 19.8mm
AT80D / FF-IV86 80° 35-∞mm 3.1 19.8mm
AT120D / NF-IV86 120° 4-190mm 9.2 19.8mm
AT120D / FF-IV86 120° 25-∞mm 3.3 19.8mm
AT80S-IV86 80° Side 18-∞mm 4 25.2mm
AT120S / NF-IV86 120° 1-25mm 9.6 25.2mm
AT120S / FF-IV86 120° 5-∞mm 5.9 25.2mm
AT60D / 60D-IV86 60°/60° Forward/Forward 5-∞mm 7.5 25.9mm
AT60S / 60S-IV86 60°/60° Side/Side 4-∞mm 7.5 32.2mm
IV8635X1 AT120D / NF-IV86X1 120° Forward 4-190mm 9.2 ø6.2mm 20.6mm
AT120D / FF-IV86X1 120° 25-∞mm 3.3 20.5mm
AT80S-IV86X1 80° Side 18-∞mm 4 24.7mm
AT120S-IV86X1 120° 6-∞mm 5.9 24.7mm
AT60D / 60D-IV86X1 60°/60° Forward/Forward 5-∞mm 7.5 25.9mm
AT60S / 60S-IV86X1 60°/60° Side/Side 4-∞mm 7.5 32.9mm

* The rigid portion at the scope's distal end when the adapter is mounted

Operating Environment
Operating temperatures Insertion tube In air: -25 to 100°C (-13° to 212° F)
Under water: 10 to 30°C (50° to 86° F)
Other parts than above In air: -21 to 49°C (with battery) (-5.8° to 120°F)
0 to 40°C (with AC adapter) (32° to 104°F)
Operating atmospheric pressure Insertion tube In air: 1013hPa (1 atm)
Under water: 1013 to 1772hPa*
Other parts than above In air: 1013hPa (1 atm)
Operating atmospheric humidity All parts 15 to 90% (relative humidity)
Liquid resistance Insertion tube No trouble even when machine oil, light oil or 5% saline is attached.
Other parts than above
Waterproofing Insertion tube Operable under water with viewing tip adapter attached*. Not operable underwater with stereo measurement tip adapters.
Other parts than above Operable in blowing rain conditions (Battery compartment must be closed). Not operable underwater.

*Excluding IV8635X1